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360 Label Inspection System with Deep Learning

360 Label Inspection System with Deep Learning

14 - 09 - 2024

360 Label Inspection System with Deep Learning

In today’s industry, ensuring product quality is essential, especially when it comes to packaging and labeling. To meet this need, AIS Vision Systems has developed the AIS Rev 360, a revolutionary 360 label inspection system that utilizes Deep Learning technology. This innovative system offers comprehensive label and product surface inspection at high speeds with unmatched precision.

What is the AIS Rev 360?

The AIS Rev 360 is an advanced quality control system that uses Deep Learning neural networks for detailed inspection of containers, including bottles, jars, and other cylindrical packaging. Using four side cameras, the system analyzes 100% of the container’s surface to detect any type of defect in the labels or screen printing.

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Benefits of the 360 Label Inspection System with Deep Learning

  • Total Coverage: The AIS Rev 360 offers comprehensive label inspection, ensuring that every part of the container is checked in 360 degrees.
  • Accurate Defect Detection: With the help of Deep Learning, this system can detect issues such as double labeling, lifted labels, screen printing errors, and cracks.
  • High Speed: Capable of inspecting up to five containers per second, it maintains quality and precision across all production lines.
  • Automation and Efficiency: Defective products are automatically detected and rejected, ensuring that only perfect products reach the final production stage.

Applications of the AIS Rev 360

The system adapts to a wide range of containers, from glass bottles to metal packaging, and can perform the following inspections:

  • Double Labeling: Detects duplicated or incorrectly applied labels.
  • Label Presence/Absence: Ensures that all labels are present.
  • Screen Printing Defects: Identifies any imperfection in the label’s print.
  • OCR Marking: Recognizes codes and text printed on the labels.
  • Barcode Reading: Verifies the accuracy of barcodes on each container.

The AIS Rev 360 ensures precise label inspection on cylindrical containers.

Deep Learning Technology in AIS Rev 360

The AIS Rev 360 is equipped with the Deep Learning software “Rosepetal,” developed internally by AIS Vision Systems. This software allows for quick adaptation to different product types, eliminating the need for complex configurations. Additionally, users can remotely access inspection results, making real-time analysis and monitoring easier.

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Compatibility and Flexibility

One of the great advantages of the AIS Rev 360 is its ability to seamlessly integrate into any existing production line. Its robust and compact design allows for installation without significant modifications. Moreover, its stainless steel structure and stroboscopic lighting system ensure high-quality image capture under any production conditions.

Why Choose the AIS Rev 360?

The 360 Label Inspection System with Deep Learning from AIS Vision Systems represents a significant advancement in quality inspection on production lines. Its ability to detect defects with precision, ease of integration, and speed make it an indispensable tool for any company looking to ensure quality in every container.

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If you are interested in implementing this innovative solution in your company, contact us for more information.